Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart won't offer much protection. These latter quantities are not well documented, but the Agency estimated that amount of generation was 340,000 tons in 2018, none of which moved on to recycling or composting. But, did you know that merely changing the way you stack and palletize your boxes could significantly affect their performance? EPA estimated 14.5 million tons of plastic containers and packaging were generated in 2018, approximately 5.0 percent of MSW generation. *dzg&;RIhi? Containers that are contaminated should be removed based upon the cleanliness requirements of the storage area. Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. Because products must be brought securely to market, some form of packaging will always be needed. Ideally, store your boxes in a cool place. A solution for avoiding direct contact with the floor and for avoiding superimposed weights is storage racks, especially if the facility already is so equipped. endobj It reduces the chance of moisture damage as well as cracks and creases due to dryness. The solution here is to make sure you are using the proper pallet size or the proper palletizing pattern to avoid overhang. Extreme cold also affects moisture content, making the boxes more fragile. %PDF-1.5 Colder temperatures hold less moisture. 2023 PMMI Media Group. We remember those who have lost their liv From their unique branding depicting the legend of the '@BlastedChurch' to their award-winning wines & strong commu On the one hand, the story of Okanagan Falls, BC, winery Blasted Church Vineyards is similar to many others in the region. )3$q:z]==V/_WwOw~cogf8{<>E5ep8\3^G}`*Y Consider that while shifting to more eco-friendly materials meets consumers increasing demand for more-sustainable packaging, the likelihood for damage rises. The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. Much as it would be convenient to attribute dents, rips, and punctures to the products themselves, the inconvenient truth is the supply chain is an imperfect mover. They also provide sales and marketing benefits. Tell us what you're looking for and we'll do our best to make it work! Typical analog range is 0-10% moisture and up to as much as 40%, subject to . Is this practical? All actors of the supply chain (e.g. View them by specific areas by clicking here. rAbuZrVI4*S~BA/9xd)0u Corrugated boxes were the largest single product category of MSW in 2018 at 33.3 million tons generated, or 11.4 percent of total generation. And if there has to be an investment in storage racks, a favorable tradeoff is that the specified heights of unit loads can be increased, leading to increased storage densities, and later, increased handling efficiencies. it meets the requirements of EU Regulation 1935/2004/EG and EU Regulation 2023/2006 concerning the GMP implementation during the manufacturing of packaging intended for food from corrugated board. Fluctuations in humidity can impact it even further. Source: American Forest and Paper Association. boxes with higher basis weight, using wet strength resin additives or adhesives or application of surface barrier coatings. The following outlines the benefits of stretch film over other unitization techniques as well as identifies its weaknesses. Find the exact resources you need to succeed in your accreditation journey. 2)XxN=.26^k )B7/-:vb aZ-NQ@4M Palletizing boxes so that they are columnar, or vertically stacked (stacking one box directly on top of the other) is the preferred method. EPA used statistics from the American Forest & Paper Association (AF&PA) to estimate post-consumer paper and paperboard generation in 2018. A matter of protection: The environment or the product? In 2018, paper and paperboard (cardboard) materials comprised the largest component of municipal solid waste (MSW). Looking for other information? The material and strength of packaging, and even the design, can factor into damage. endobj Simply stated, unusable boxes can result in unsold products. Corrugated should be stored on pallets, ideally, which avoids direct contact with the floor and retains the means for mechanical handling (caution: forklifts, if operated carelessly, can damage corrugated). This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. Consequently, if a few boxes are unusable, the loss involved is relatively insignificant, right? By unitization, we simply mean the process of bundling and securing several individual packages together, often on a pallet. And just where do you start? Sustainability has increased the popularity of corrugated comprising recycled content. Corrugated cardboard boxes are susceptible to moisture, water, vermin and bacteria during warehouse or storeroom storage, as well as transportation environments. The typical adhesive used for corrugated is of a starch composition, not known for being moisture-resistant (there are moisture-resistant formulations but they are more expensive). And the resulting higher cost is passed on to the consumer. Nondurable goods include products such as office papers, newspapers, tissue paper, and paper plates and cups. A key element of this strategy is a root cause analysis, which reveals the where, what, why aspects of product damage, setting the stage for impactful, money-saving improvements throughout the supply chain. OW8lF0Bd9n?DL0C S\E vmi]L'E`f ur4Z{.+};pf K@i%LEwpX9hH Facts and Figures about Materials, Waste and Recycling. Learn about the "gold standard" in quality. In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. Relative humidity is the amount of water the air can hold at a given temperature, so there is a direct relationship between temperature and humidity. This method, however, makes it difficult to keep the load intact during handling. EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. Damage to. Another area to examine is the force-to-load measurement, or the amount (in lbs.) After all, they must need the product (they ordered it, right?). Not only do you need to provide strong, durable corrugated boxes that can withstand drops and movement during transportation, but they must also be able to withstand various weather conditions including snow and rain. The boxes provide the intended protection against damage, leakage or other loss. The document was updated in 2019, the major change wasthe new TS 702 on Fishtailing & Gap variation. 834. . Get more information about cookies and how you can refuse them by clicking on the learn more button below. However, once the . In addition to accreditation, certification, and verification, we provide tools and resources for health care professionals that can help make a difference in the delivery of care. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. Check out our Frequent Questions page. producers, packers or suppliers) are responsible for ensuring the quality, safety, and hygiene not only of food, but also of packaging. In a more recent publication,The Fundamentals of Packaging Technology(c.2013), an increase in RH from 40% to 90% can result in a loss of about 50% of a corrugated containers stack strength. Therefore a corrugated shipping case headed for humid conditions will need to be much stronger in order to compensate for this loss. The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Even stretching the limits of extreme accountability, its virtually impossible for an inanimate objectsay, a case of twenty-four 18oz cans of cornto heed a common warning: Travel at your own risk., Or even the caution Items may shift during loading.. Still have a question about the data? If other suppliers could provide measurement devices, please inform FEFCO. It combines loading pallets straight and turned. <> It is estimated that recycling of HDPE natural bottles (e.g., milk and water bottles) was 220,000 tons, or 29.3 percent of generation. Excessive moisture or water can soften or dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. In 2018, the estimated amount of generated wood pallets and other wood packaging was 11.5 million tons, totaling 3.9 percent of total MSW generation. See how our expertise and rigorous standards can help organizations like yours. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. Furthermore, such a transparent standard, adapted to the material, also respects all its specific qualities (versatility, lightness, strength, recyclability). EPA estimated that the generation of these glass containers was 9.8 million tons in 2018, or 3.3percent of MSW generation. FEFCO has updated the GMP (Good Manufacturing Practice) document in March 2020. Additionally, about five percent of the steel containers and packaging waste generated was combusted with energy recovery, while the remainder (21.2 percent) was landfilled. Other paper packaging, such as cartons and sacks, is mostly recycled as mixed papers. Copyright 2023. This web page provides an overview of data on containers and packaging in municipal solid waste (MSW). Please click here to see any active alerts. The Joint Commission is a registered trademark of the Joint Commission enterprise. Are incidence rates being observed, captured and tracked? it can guarantee consistent hygienic conditions within a controlled production process. Corrugated boxes are relatively inexpensive and used extensively to contain and protect consumer products as they move through the distribution system, providing a much-needed function in today's economy. Registered in England and Wales. One solution to this problem is to stabilize the load by using stretch wrap. After recycling, the combustion of corrugated boxes was 230,000 tons, and landfills received 940,000 tons in 2018. Looking for other information? The converting machines play a major role in obtaining the required quality level of the finished products. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Check out our self-paced learning resources and tools including books, accreditation manuals and newsletters. However, a troubling trend has emerged. EPA used data on resin sales from the American Chemistry Council to estimate the generation of plastic containers and packaging in 2018. Corrugated boxes stored under ideal conditions will remain usable for a long period of time. EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. Most of the damage on an inbound load is compression based, with the lowest tier of a unit load being the most vulnerable, and the second tier the next most vulnerable. Too dry, and the corrugated and glue can crack. PCR Content Popularity Gains on the Horizon, unPACKed podcast: MRFs & Flexible Packaging Need to Coexist, Food Lion Brand Demos Advanced Recycling-Based Circular System. Moisture not only affects corrugated functionally, it also diminishes the appearance of the container. Most plants are now checking their combined board's total moisture content, measuring it off of the dry end of the corrugator with an automatic weighing and drying oven (see Special Note). The pallet is designated as damaged on delivery from the plant, and the carrier takes it back. This web page is a brief summary of paper and paperboard material-specific data. Recycling of aluminum beverage cans was 670,000 tons, or 50.4 percent of generation in 2018. The total generation of paper and paperboard in MSW was 67.4 million tons in 2018, which was 23.1percent of total MSW generation that year. This tier is susceptible to impact-related damage caused by unit loads leaning or being out of vertical alignment. Moisture and temperature are important considerations when discussing the strength and longevity of corrugated boxes. The Reel Identification and Finishing Guidelines published in December 2017 has been developed by FEFCO together with Cepi ContainerBoard (CCB) and contains the principles for reels labelling as well as core requirements. In honour of #EarthDay, our amazing team shared 'One Thing I Do For Earth Day'. FEFCO GMP standard is developed for the manufacturing of packaging made of corrugated board in order to support companies to fulfilthe legal requirements according to EU Regulations 1935/2004/EG for food contact materials and EU Regulation 2023/2006 on good manufacturing practices (See document below). If the relative humidity is low, the corrugated will give up moisture. FEFCO members can download the document here OR please contact FEFCO at Houriet.lefebvre@fefco.org 4 0 obj endobj EPA included estimates for some other miscellaneous packaging, such as bags made of textiles and small amounts of leather. Those variables aside, if high humidity is harmful, water is ruinous; therefore, under no circumstances should corrugated be stored outdoors, no matter the overhead protection. Store boxes flat from the time they are received until they are ready for use. One way to avoid this is to use air-ride suspension trailers, which are uniquely adapted with air hoses that span from the truck to the trailer. The overall recycling rate for paper and paperboard packaging was 80.9 percent in 2018. Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. for specifying conveyor and container handling equipment, and top tips for a successful pack The amount of moisture in a board has a significant effect in the material's properties such as printability, shrinkage, dimensional stability, and physical strength. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. Containers and packaging are used in the shipping, storage and protection of products.
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